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Gauze Roll Production Process Dec 08, 2023

Gauze rolls are actually used in many situations in our lives, and its use is also very necessary, because once bleeding occurs, it will be difficult to recover well if it is not used for bandaging. , and there will be no good recovery in a short period of time.

The use of gauze rolls is very important for patients. Its surface is very clean and tidy, and it does not contain moisture. It can also be protected after being bandaged on our wounds to prevent damage by microorganisms, etc., so it can play a very important role. Good results.

Gauze rolls go through strict procedures during production and production, and undergo strict inspections by relevant departments before leaving the factory, so we can buy with confidence when purchasing.

The selection of gauze rolls is also tricky, and the ones produced by different manufacturers will be different. Therefore, we have to choose based on the actual situation and cannot generalize.

Gauze production process:

1. Select yarn: The first step in gauze weaving is the selection of yarn. The quality of yarn directly affects the quality of gauze. Yarn will be selected through different supply processes. For yarn-dyed gauze, you must choose good-colored gauze and gray fabric. For gauze, choose yarn with good texture and not easy to break.

2. Gauze warping: Arrange the yarn according to the requirements of gauze production, arrange it into a certain width, and wind it in parallel to the weaving beam.

3. Heddle threading: Pass the sorted yarn to the heddle. Threading is a meticulous job and no mistakes can be made. Otherwise, the gauze woven by the wrong thread will become defective. This step requires experience. Patient production workers to complete

4. Weaving on the machine: Install all the worn healds on the loom, and then you can weave the gauze. If the gauze weaving is too long, it requires careful inspection by the production staff. Once problems such as broken threads and jumpers occur, the machine must be shut down in time.

5. Cloth inspection and packaging: After the gauze is produced, the quality of the gauze will be inspected. If there is any problem, it needs to be repaired. If there is no quality problem, the gauze can be sorted, coded, and packaged. The packaging is divided into roll packaging and piece packaging. (At this point the gauze gray fabric is weaved)

6. Bleaching treatment: Bleaching gauze. There are two types of bleached gauze: semi-bleached and fully bleached. Semi-bleached gauze is simply bleached gauze with hydrogen peroxide. This type of gauze does not contain fluorescent agents and is mostly used for maternal and infant products. Fully bleached gauze requires the whiteness of the white surface of the gauze, and a whitening agent will be added during the bleaching process.

7. Pattern printing and dyeing: After the bleached gauze products have been singed and impurity removed, they can be printed and dyed according to the customer's customized patterns. Before printing and dyeing, pattern making is required, one color per plate, which is the weaving process of printed gauze. The printing and dyeing process is generally single-sided printing and dyeing, with clear graphics on the front and no pattern on the back.

8. Packing and delivery: After the gauze weaving is completed, and if there is no problem with the product quality, we can package it for you and arrange delivery.

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